Powder-coated padel courts: a finish that looks good and lasts

What powder coating is and why it is called electrostatic

Powder coating contains no solvents: it is a very fine powder of resins and pigments. It is sprayed with a gun that gives the particles an electrical charge while the steel part is earthed. Electrostatic attraction makes the powder cling evenly to the whole surface, including the back faces and corners that a brush or roller would struggle to reach.

The part then goes into an oven where the powder melts and cures, typically at around 200 °C. The result is a continuous, hard and well-bonded film, very different from a coat of liquid paint left to air-dry.

Over galvanising: the duplex system

On our courts, paint is never applied straight onto bare steel: it goes over a frame that has already been hot-dip galvanised. Each layer makes up for the other's weak points. The paint shields the zinc from wear and weather, and the zinc protects the steel if the paint takes a knock. This combination, called a duplex system, lasts considerably longer than either protection on its own. To understand the zinc layer, read our article on galvanised steel for padel courts.

Coating over zinc does require careful surface preparation to guarantee adhesion; it is one of the steps we take most care over in the factory.

How it is applied, step by step

• Surface preparation: cleaning and conditioning the galvanised surface so the coating bonds.
• Booth application: the powder is sprayed electrostatically onto each hanging part.
• Oven curing: the powder melts and forms the final film in our own curing ovens.
• Final inspection: a visual check of colour, uniformity and coverage before packing.

Advantages over liquid paint

• Even thickness, with no runs and no thin spots on edges and welds.
• Greater resistance to racket knocks, ball scuffs and scratches during installation.
• UV stability, so the colour does not fade after a few seasons in the sun.
• Solvent-free, and powder that does not stick in the booth can be recovered.

Colour and club identity

The frame defines the court's silhouette, and its colour is a branding tool. A club might choose a sober black that sets off the glass, or the corporate colour of a hotel or sponsor, and that choice extends to top-end models such as our Elite Pro model. Paired with the turf colour, it lets the court blend with the surrounding architecture instead of looking like an add-on.

How to look after the finish

• Wash the frame with water and a neutral detergent; avoid solvents, abrasive products and pressure washers held too close to the surface.
• In coastal areas, rinse with fresh water more often to remove salt build-up.
• If a knock leaves a mark, touch it up promptly with compatible paint so the zinc underneath is not exposed for longer than necessary.
• Check the base of the posts and the anchors, where water and dirt collect.

You will find a complete routine in our padel court maintenance guide. And remember: with galvanising and oven-cured paint, all our courts come with a 5-year warranty.